Moving heavy machinery or large equipment is both complex and hazardous. Handling these types of loads requires specialised equipment and operators trained specifically for such tasks. The process, often referred to as “mechanical movement” or more commonly “lift and shift,” is widely used for a variety of tasks such as relocating industrial machinery between factories or lifting and moving cranes or other construction plant and equipment.

At Emerson Cranes, we provide lift and shift solutions tailored to your project, whether it’s for a single piece of equipment or an entire site relocation. Get in touch for more information.

What Are Mechanical Movement Services?

Mechanical movement or lift and shift involves the precise handling, lifting, transportation and installation of heavy or oversized machinery and equipment. This can range from moving industrial manufacturing lines to transporting delicate equipment across a site. The process requires meticulous planning and the right equipment and vehicles to ensure operations are completed safely and efficiently. These services go beyond traditional crane work by focusing on intricate moves where positioning and balancing are key.

When and Where Are These Services Needed?

Various industries rely on mechanical movement services for several critical scenarios:

  • In the construction sector, these services are crucial for placing large components into position.
  • Manufacturing plants often use lift and shift services during factory relocations or when installing new production lines.
  • Other sectors, such as energy and utilities, require these services when handling transformers or generators.

The common thread is the need for high-precision equipment relocation within tight spaces or under complex conditions.

Key Safety Procedures for Mechanical Movement

To ensure safety during mechanical movement projects there are procedures that must be followed:

  • Thorough risk assessments and planning are essential.
  • All equipment should be inspected regularly and only qualified operators should be involved.
  • Loads must be properly balanced and secured before any movement takes place.
  • Clear communication protocols should be established among the team.
  • Exclusion zones must be established around lifting areas.
  • All personnel must wear appropriate PPE.

The implementation of these protocols alongside the use of safe and specialised equipment are key factors for minimising the risks involved in lift and shift operations.

Main Hazards of Mechanical Movement Projects

Due to the heavy and cumbersome nature of the loads to be moved, lift and shift projects involve several inherent hazards, these include:

  • Risk of equipment failure
  • Overloading
  • Instability during lifting operations

Workers are also at risk of injury from falling objects due to:

  • Inadequate load securing
  • Poor communication among team members.

Additionally, operating in confined or uneven spaces can further increase the likelihood of accidents and equipment tipping.

Key Equipment Used in Lift & Shift Operations

At Emerson Cranes, our fleet goes beyond cranes. In addition to these vehicles, we offer a comprehensive range of specialised mechanical movement equipment:

  • Load Moving Skates: These are vital tools for safely and efficiently transporting heavy machinery and equipment. Placed under the load, they distribute weight evenly and reduce friction, allowing for smooth movement across surfaces. Often used with hydraulic jacks or hoists, they enable precise positioning and relocation without heavy lifting, making them ideal for confined spaces or uneven floors.
  • Jacks: Jacks are crucial for lifting and supporting heavy loads during installation, maintenance or relocation. They convert minimal manual effort into significant lifting force, allowing for precise elevation of machinery, vehicles or structural components. Available in various types, including hydraulic, pneumatic and screw jacks, they are often used to create clearance for load moving skates or to position equipment at the required height.
  • Hoists: Hoists are indispensable in mechanical movement projects, offering the capability to lift and lower heavy objects with precision. These devices, whether manual, electric or pneumatic, use chains or ropes wound around a drum to handle substantial weights. Particularly useful for vertical movement, hoists ensure the safe elevation of equipment or components in construction, manufacturing and maintenance tasks.

Our fleet includes state-of-the-art lorry loaders, HIAB trucks and heavy haulage vehicles, all specifically designed for mechanical movement tasks.

  • Lorry Loaders (HIABs): These versatile vehicles combine lifting and transportation, making them ideal for loading and delivering cargo with precision.
  • Heavy Haulage Vehicles: Essential for transporting particularly large or heavy loads, our heavy haulage vehicles ensure safe movement across even the most challenging environments.

Together, these vehicles and equipment enable seamless coordination between lifting, transporting and placing equipment, streamlining operations while maintaining safety and efficiency.

Industries and Clients Benefiting from Lift and Shift Services

Our lift and shift services are invaluable across various sectors, particularly those handling substantial infrastructure or machinery. Industries like manufacturing, construction and logistics regularly use these services. For instance, manufacturers might require equipment relocation during a factory upgrade, while logistics companies might need assistance with loading or unloading large shipments. By customising our approach to each project, we ensure our clients achieve seamless operations with minimal disruption.

Why Choose Emerson Cranes for Mechanical Movement Services?

Emerson Cranes brings extensive experience, a specialised fleet and a commitment to safety that sets us apart. We understand that each lift and shift project is unique, requiring bespoke solutions tailored to specific challenges. Our team of experts is dedicated to delivering reliable, compliant services that you can trust.

To learn how we can support your next project, no matter the scale, get in touch today on 020 8548 3900.